Adil Khan 1 year ago
AdiKhanOfficial #FYP Ideas

IOT based Smart Industrial Control System

Most of the industrial control system are based on the Programmable logic control system and the SCADA for the automatic operation. There is highly unlikely to change the time of operation of these machines according to the requirements and for the efficient working. The problem we are facing with t

Project Title

IOT based Smart Industrial Control System

Project Area of Specialization

Internet of Things

Project Summary

Most of the industrial control system are based on the Programmable logic control system and the SCADA for the automatic operation. There is highly unlikely to change the time of operation of these machines according to the requirements and for the efficient working. The problem we are facing with these techniques is that if we have to make the amendments in the timing of the different process we have to re write the control program for the PLC which is difficult and time consuming task.We need software expert to write program for PLC. To resolve this issue we are designing a system this is easy to use. We will control out industry through android application.

By use of the proposed system it becomes easy to control any industry using android application. We can automatically turn OFF/ONN the any conveyor/motor of the industry by single tap.

It will increase performance of any industry by managing process timing.e.g, if there are 4 motors,we will manage timing of each motor through our android application.It is one of the best approach for the management in case of low staffs. The system helps us to make the control of any department of the industry easy by the means of the wireless network. For example we have 100 workers in our industry, if 10 workers are absent next day we can easily increase timing of different processes through android application. We don't need to program again and again, we can simply modify timing of processes by single tap.So the management becomes easy.

Project Objectives

The main objectives of the hardware are shown in the list below:

  • To make smart industrial environment which enables the user to monitor and control industrial parameters on real time basis using mobile device.
  • To deliver an uninterrupted output.
  • To reduce the maintenance cost and to optimize critical monitoring system.
  • To provide necessary data related to industry, to a maintenance officer located anywhere at any time.
  • Automatic and scheduled operation

Project Implementation Method

Our task can be accomplished in two ways.

  1. Mobile Application
  2. Manually.
  • Mobile application uses WIFI  network to control industry.If we want any amendments in timing, we can do it through application.
  • In case we don’t have internet connection we can manually manage industrial processes by placing switches to ON/OFF motors. We will select one or 2 workers and their task is to ON/OFF motors.

Benefits of the Project

The benefits of the proposed system are:

  • Enhanced efficiency
  • High accuracy
  • Cost-effective
  • Quick process completion
  • Lower power needs
  • Low errors
  • Easy to control
  • The proposed system is the best approach to monitor the industrial process.

Technical Details of Final Deliverable

The proposed system will do the automation of the industry wirelessly by using android application. We can control  industrial process timing by

  • Scheduled operation
  • Manually
  • By single tap

Final Deliverable of the Project

HW/SW integrated system

Core Industry

IT

Other Industries

Manufacturing

Core Technology

Internet of Things (IoT)

Other Technologies

Sustainable Development Goals

Industry, Innovation and Infrastructure

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
WIFI Module(4 channel wifi module) Equipment11800018000
Arduino Uno R3 Equipment1750750
Relays Equipment416806720
Project base Equipment120002000
Connecting wires Equipment130003000
Step down transformer Equipment4250010000
Bridge rectifier Equipment45002000
Filtering circuit Equipment110001000
Motors Equipment218003600
Fan Equipment1700700
Lights Equipment1600600
Other things Miscellaneous 150005000
Travel charges Miscellaneous 150005000
Total in (Rs) 58370
If you need this project, please contact me on contact@adikhanofficial.com
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