Adil Khan 1 year ago
AdiKhanOfficial #FYP Ideas

Digitalization of electric panel of degreasing plant

Degreasing is the removal of grease and oil from a surface. It is widely used to remove oils and oil-borne soils from objects that have been stamped, machined, welded, die-cast, etc. Degreasing cleans almost all electronic assemblies, electrical components and almost all metals, and nearly an

Project Title

Digitalization of electric panel of degreasing plant

Project Area of Specialization

Electrical/Electronic Engineering

Project Summary

Degreasing is the removal of grease and oil from a surface. It is widely used to remove oils and oil-borne soils from objects that have been stamped, machined, welded, die-cast, etc.

Degreasing cleans almost all electronic assemblies, electrical components and almost all metals, and nearly any size or shape part can be cleaned.

Degreasing is an essential part of the production process, particularly in industries fabricating or assembling metal parts, such as aircraft, appliances, automotive, electronics and railroad.  Degreasing is a process for removing water-insoluble substances such as:

  • Grease
  • Fats
  • Oils
  • Waxes
  • Carbon deposits
  • Fluxes
  • Tars

Project Objectives

The objectives we want to achieve in this project are as under:

  • Control complete system through Arduino microcontroller
  • Automate the renewal of solvent (Chemical)
  • Automate the moving of weapons from one section to another.
  • Use timers to time every section for ideal results.
  • Minimize human contact with the machine.

Project Implementation Method

Project will be implemented in hardware form. We will be using a conveyer belt and time sensors for moving of weapons and time control of the sections. For the monitoring and control an Arduino (Microcontroller) will be used. This setup will allow us to move the weapons through the sections without manual work.

The project will be completed in stages. Firstly, we have covered most of the theoretical part. We will then be moving on the equipment section which will include testing and working on each component individually. This section will also cover the programming phase. Then we will be entering the experiment phase where all parts are to be tested to get us our desired results.

Benefits of the Project

The degreasing plant is operated manually from an electric panel. So, there is no time defined for operation of each section of the machine. The machine operator has to manually open and close doors of the section and also transfer weapons from one section to another. Another problem is that the machine has to replace the solvent (Chemical) after 40 days that too manually causing the operations to stop for 24 hours. Similarly, in case of emergency the system has to be turned off manually. Buying new plants is very expensive and can cost a company in millions.

Technical Details of Final Deliverable

This is to certify that to the best of my knowledge; the content of this project proposal is my own work. This proposal has not been submitted for any degree or other purposes. I certify that the intellectual content of this project is the product of my own work and that all the assistance received in preparing this proposal and sources have been acknowledged.

Final Deliverable of the Project

Hardware System

Core Industry

Others

Other Industries

Legal

Core Technology

Others

Other Technologies

Internet of Things (IoT)

Sustainable Development Goals

Zero Hunger

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Converyer belt Equipment11600016000
Arduino Equipment120002000
Sensor Equipment5200010000
Connection cable Equipment56003000
Prototype extra component Equipment11500015000
Total in (Rs) 46000
If you need this project, please contact me on contact@adikhanofficial.com
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