Power Mixing

The project demonstrates the implementation of an active power-mix control of a hybrid energy storage system using a bidirectional converter with average current mode control (ACMC) for a four-switch buck-boost converter. The control algorithm is implemented as a reconfigurable firmware based on Mic

2025-06-28 16:28:50 - Adil Khan

Project Title

Power Mixing

Project Area of Specialization Electrical/Electronic EngineeringProject Summary

The project demonstrates the implementation of an active power-mix control of a hybrid energy storage system using a bidirectional converter with average current mode control (ACMC) for a four-switch buck-boost converter. The control algorithm is implemented as a reconfigurable firmware based on Microchip dsPIC33 device. The firmware implements the active power-mix using ACMC to regulate the output voltage and current. The converter input voltage range is 8V to 18V, and the output voltage range is 5V to 20V. It can run up to 40W and 2A with active power-mix. The prototype demonstrates a scale-down vision for a 14 V and 2 A output.

Project Objectives

The solution that we propose for a hybrid energy storage system consist of lead-acid batteries, supercapacitor battery bank and a bidirectional DC-DC converter which will ultimately drive an inverter or a motor driver.The storage system can supply high energy demand in terms of Amperes required by the load without compromising the reduction in storage capacity and endurance. During high discharge rate supercapacitors supply major current while a minor current is drawn out of lead-acid battery. When the system is running under nominal load, major current is supplied by lead-acid battery which also charges the supercapacitor for the next high discharge cycle. The system will be fully programmable (not an ASIC solution) and all converter parameters could be adjusted according to the application.

Project Implementation Method

The project demonstrates the implementation of an active power-mix control of a hybrid energy storage system using a bidirectional converter with average current mode control (ACMC) for a four-switch buck-boost converter. The control algorithm is implemented as a reconfigurable firmware based on Microchip dsPIC33 device. The firmware implements the active power-mix using ACMC to regulate the output voltage and current. The converter input voltage range is 8V to 18V, and the output voltage range is 5V to 20V. It can run up to 40W and 2A with active power-mix. The prototype demonstrates a scale-down vision for a 14 V and 2 A output.

Benefits of the Project

The key advantages of a hybrid energy storage system are low cost, long life cycle, fast charge and discharge rate, higher energy- and power-density which makes it very attractive and feasible for renewable energy sources and electric vehicles. Researches around the world have realized the benefits of such hybrid systems and similar initiatives have already been taken such as by BOS Balance of Storage Systems AG, Germany.

The ESD-hybrids that technically lie between conventional graphene supercapacitor and lithium-ion phosphate batteries are being developed and lot of research is being conducted for such promising energy storage devices, the projected cost of such systems is still too high

Technical Details of Final Deliverable

The project demonstrates the implementation of an active power-mix control of a hybrid energy storage system using a bidirectional converter with average current mode control (ACMC) for a four-switch buck-boost converter. The control algorithm is implemented as a reconfigurable firmware based on Microchip dsPIC33 device. The firmware implements the active power-mix using ACMC to regulate the output voltage and current. The converter input voltage range is 8V to 18V, and the output voltage range is 5V to 20V. It can run up to 40W and 2A with active power-mix. The prototype demonstrates a scale-down vision for a 14 V and 2 A output.

Final Deliverable of the Project Hardware SystemCore Industry Energy Other Industries Transportation Core Technology OthersOther Technologies Clean TechSustainable Development Goals Affordable and Clean EnergyRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 32268
732-3300-1-ND Equipment45572228
732-7447706100CT-ND Equipment43821529
732-13662-1-ND Equipment8116926
MECF-30-01-L-DV-WT-ND Equipment420328128
732-4652-1-ND Equipment450200
SMAJ30CA-E3/5AGICT-ND Equipment4103412
576-4398-1-ND Equipment81961568
MA330048-ND Equipment11314513145
MCP1755T-3302E/OTCT-ND Equipment4125500
160-1435-1-ND Equipment453212
478-7450-1-ND Equipment1040400
445-5098-1-ND Equipment4520900
478-1249-1-ND Equipment1520300
445-5659-1-ND Equipment1015150
P3.30KHCT-ND Equipment7510750
P59.0KHCT-ND Equipment522110
311-3.60FRCT-ND Equipment1026260
P16010CT-ND Equipment5110550

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