Design and Fabrication of Plastic Waste to fuel Conveter
Our Project deals with the extraction of Bio fuel from the waste plastics known as PLASTIC PYROLYZED OIL which can be marketed at much cheaper rates compared what already present in the market. As we know that both Plastics and Petroleum derived fue
Project Title
Design and Fabrication of Plastic Waste to fuel Conveter
Project Area of Specialization
Project Summary
Our Project deals with the extraction of Bio fuel from the waste plastics known as PLASTIC PYROLYZED OIL which can be marketed at much cheaper rates compared what already present in the market. As we know that both Plastics and Petroleum derived fuels are Hydrocarbons that contain the elements of Carbon & Hydrogen. Pyrolysis process becomes an option of waste-to-energy technology to deliver bio-fuel to replace fossil fuel.
Project Objectives
1.Design and fabrication of plastic waste to fuel conversion plant
2.Reducing fuel consumption for heating plastic
3.Make useful use of byproduct of the process like gas fuel and solid waste (char)
4.Analyzing the resultant liquid fuel (studying its Density, Viscosity, Flammability, Calorific Value)
Project Implementation Method
- Collect plastic waste
- Make it small pieces
- Feeding into Pyrolysis reactor
- Provide heat to reactor
- Control temperature (350°C to 900°C)
- Condensed the products
- Collect the prolysised products
- Distillation to different types of fuels
- Testing of fuel
Benefits of the Project
- Solving Waste Plastic Disposal Problems
- Generating Cash From Trash (helps create economic growth)
- Resource Conservation (avoid over-reliance on conventional fuels)
- Reducing Environmental Pollution (replacing conventional fuel extraction and refining methods)
- Production of a Cleaner Fuel (low sulfur emission on burning)
- Decrease the import of oil
- Can create jobs
Technical Details of Final Deliverable
Main Components:
- Waste collector
- Plastic Waste Shredder
- Melting Chamber
- Pyrolysis reactor
- Heat supply source
- Condenser
- Fuels collection container
- Distillation device or separator
Final Deliverable of the Project
Core Industry
Other Industries
Core Technology
Other Technologies
Sustainable Development Goals
Required Resources
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Pyrolysis Reactor | Equipment | 1 | 8000 | 8000 |
| Condenser | Equipment | 1 | 5000 | 5000 |
| Fuel Cylinder | Equipment | 1 | 2000 | 2000 |
| Water cooled system | Equipment | 1 | 1000 | 1000 |
| Fuel collection containers | Equipment | 2 | 2000 | 4000 |
| Support Stand | Equipment | 1 | 8000 | 8000 |
| Temperature Sensor | Equipment | 1 | 5000 | 5000 |
| Pressure Sensor | Equipment | 1 | 5000 | 5000 |
| Connecting Pipes | Equipment | 3 | 500 | 1500 |
| Valves | Equipment | 3 | 400 | 1200 |
| Distillation device | Equipment | 1 | 13000 | 13000 |
| Assembly Operations | Miscellaneous | 1 | 6000 | 6000 |
| Market Visits | Miscellaneous | 1 | 2000 | 2000 |
| Thesis Print | Miscellaneous | 1 | 2000 | 2000 |
| Insulation for reactor | Equipment | 1 | 3000 | 3000 |
| Vaccum Pump | Equipment | 1 | 7000 | 7000 |
| Total in (Rs) | 73700 |
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