Stone Crusher Plant Automation using PLC IoT Based
Stone crusher plant used for rock crushing, garbage crushing, building materials crushing and other similar operations.In mines and quares, stones and rocks of di?erent sizes are broken to obtain small stones or sand.Project will be designed on iot based automation and by this we can save money.?Pro
2025-06-28 16:36:09 - Adil Khan
Stone Crusher Plant Automation using PLC IoT Based
Project Area of Specialization RoboticsProject SummaryStone crusher plant used for rock crushing, garbage crushing, building materials crushing and other similar operations.In mines and quares, stones and rocks of di?erent sizes are broken to obtain small stones or sand.Project will be designed on iot based automation and by this we can save money.•Project is Automatic Stone Crushing Plant . It is an Automatic Stone Crushing Plant Based on PLC (Programmable Logical Controller) and IOT ,Which crush stones automatically without human interface.
•The process cycle is when you fill crusher with Raw Stones it will sense it and start crushing it.
•Crushing time will be set before in PLC and after crushing complete PLC open drain gate and draw crushed stone on belt conveyor and there will be a sensor who detect stones and start conveyor which takes stones, towards the storage Hopper from there your Crushed Stone fill in Trucks and mover toward the construction site. And it can be control or Check how much Circle completed through the android application based on IOT.
•The main impact of automation is to increase the consistency of output , productivity and reduce cost.
•Automation is now often applied primarily to increase the manufacturing process , where automation can increase quality substantially.
Project Objectives•To build a automatic iot based stone crushing plant.
•By this a large amount of profit can company earned annualy.
•As the project is iot based we are reducing human efforts and coverting it to automation.
•Plant is totally based on automation without human power.
•Plant gives maximum efficiency in processing.
•The server only controls the server.
•Plant can be operate from anywhere.
Project Implementation MethodStone crusher plant used for rock crushing, garbage crushing, building materials crushing and other similar operations.In mines and quares, stones and rocks of di?erent sizes are broken to obtain small stones or sand
The implemetation is when the crusher blades sens the stone it automatically starts and crushes in a desire time after then conveyor belt sens the crus and starts travelling through the storage dumper , after the crushing there will be sieve tray with filters the smaal and big stone in two ways thats all the implementation of the project.
Benefits of the Project•Reduce Worker Fatigue and Effort or Labor Intensive Operation.
•Prevent Products or Materials from Being Damaged or Destroyed.
•Least chances of Errors and Defected product.
•Quality consistency.
•Prevent Non-conforming Product from Shipping .
•Increase Efficiency.
•Collect Better Data.
•Improve Metrics.
•Devise the Right Process Improvements.
•Save Money.
•High productivity
•High Quality
•High flexibility
•High Information Accuracy
•High safety
•Automation improves efficiency
•Manufacturing better.
Technical Details of Final DeliverablePLC is the main technical part which is use to give orders we will be assigning some orders in it like when stone inputs PLC give permission to automaticaaly starts it ad then conveoyr belt starts in it and another technical part is IoT in which the application is using to oerate the plant from anywhere in this worls just in presence of wifi.
Final Deliverable of the Project Hardware SystemType of Industry Manufacturing Technologies Internet of Things (IoT), OthersSustainable Development Goals Industry, Innovation and Infrastructure, Partnerships to achieve the GoalRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 74308 | |||
| WIFI module | Equipment | 1 | 1500 | 1500 |
| PLC | Equipment | 1 | 22000 | 22000 |
| stone crusher working prototype | Equipment | 1 | 20000 | 20000 |
| 12v DC GEAR MOTOR | Equipment | 4 | 1000 | 4000 |
| belt conveyor | Equipment | 2 | 4000 | 8000 |
| lcd display for HMI application | Equipment | 1 | 5000 | 5000 |
| IR sensors | Equipment | 4 | 200 | 800 |
| stone crushing blades | Equipment | 4 | 502 | 2008 |
| stone siever | Equipment | 1 | 2500 | 2500 |
| wires for connection | Equipment | 1 | 700 | 700 |
| adaptors for power supplies | Equipment | 3 | 900 | 2700 |
| project poster | Miscellaneous | 3 | 1700 | 5100 |