industrial IOT

Industrial safety refers to the management of all operations and events within an industry in order to protect its employees and assets by minimizing hazards, risks, accidents, and near misses. Industrial safety is overseen by fe

2025-06-28 16:33:07 - Adil Khan

Project Title

industrial IOT

Project Area of Specialization Internet of ThingsProject Summary

Industrial safety refers to the management of all operations and events within an industry in order to protect its employees and assets by minimizing hazards, risks, accidents, and near misses.

Industrial safety is overseen by federal, state, and local laws and regulations. The Occupational Safety and Health Association (OSHA) is the primary regulatory body in the United States dedicated to ensuring industrial safety.

Industrial safety covers a number of issues and topics affecting safety of personnel and the integrity of equipment in a particular industry.

Project Objectives project objectives

The main objective of this project is to make a real time Industrial Safety monitoring system based on the wifi network using multiple Wifi modules and then monitoring all these modules using only one application. This project has so many benefits

  1. Reduced wiring
  2. Reduced cost
  3. Real time monitoring
  4. Multiple locations can be monitored, even if the sensors are installed in different countries, this project has no distance limitations, so far the wifi connection is available.
  5. Easy maintenance
  6. Easy up gradation
Project Implementation Method methodology

First off all, we will study the water and other liquids pH values. This is the pH value of the water from which we can decide where the water is drinkable or not. Then we will perform some basic experiments on finding the pH value and will try our best to calibrate the pH sensor in a best way. After fully studying the behavior of all the sensors then we will start working on the PCB designing which can be used in real world.

Then we will perform experiments using the PIR and IR sensors, and we will study the phenomena how these sensors works and how much voltages they need. Then we will write basic programs to detect these sensors. After we are done with the basic testing then we will start working on the Nodemcu programming. Then we will combine the Nodemcu and Arduino together. The Nodemcu module will be having its own programming and the Arduino will be having its own programming.  Then we will make an application using Blynk. And then will study how we can monitoring all the modules which are installed at different location using only one application. After our project testing then will develop the final schematic using cadsoft eagle software and finally we will start working on the thesis.

Benefits of the Project benefits of this project

Most of the Safety and security systems which are designed are based on the GSM system, which everyone knows is not best for real time monitoring as sending and receiving the messages takes time. Moreover the GSM module cost is high as compared to the wifi module. With the price of one GSM module we can purchase around 6 wifi modules. As you know in Pakistan every SIM has a limit for sending messages, and when that limit is crossed the SIM is blocked, so using the GSM module is not the best choice. To overcome this problem we can use wifi module to achieve real time monitoring and to reduce the cost plus we can send infinite commands without any problem. 

With the help of this project the water which is used by the industrial staff and employees can be monitored in real-time from anywhere.

Technical Details of Final Deliverable

In our project we are going to select the Fire/Smoke Safety, Environmental Safety and workplace safety. This project will be based on the WIFI network. The Fire/Smoke system will be installed at one location, the Water quality monitoring system will be installed at another location while the security system which is the workplace safety will be installed at a different location. All the safety systems will communicate with one Cell Phone application. With the help of this cell phone application the water quality, fire/smoke, and security status can be monitored in real-time from anywhere around the world.In today’s age of digital technology and intelligent systems, Safety and Security systems has become one the fastest developing technologies in the world. The idea of comfortable and safe working environment is the first priority, vision and wireless technologies are integrated into it. Intelligent security system in simple terms can be described as a security system that is fully automated in terms of carrying out a predetermined task, providing feedback to the users, and responding accordingly to situations. In other words, it simply allows many aspects of the Industrial Safety such as the security monitoring system to be automated and controlled, both near and at a distance.

Final Deliverable of the Project Hardware SystemCore Industry HealthOther Industries Security Core Technology Internet of Things (IoT)Other Technologies Cloud InfrastructureSustainable Development Goals Clean Water and SanitationRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 69400
1 ph sensor Equipment11300013000
2 Arduino uno’s Equipment110001000
3 smoke Sensor Equipment120002000
4 IR Sensor Equipment120002000
5 PIR sensor Equipment125002500
6 Nodemcu esp8266 wifi modules Equipment420008000
7 Vero boards Equipment105005000
8 Capacitors Equipment101501500
9 Resistors Equipment2025500
10. Dc female sockets Equipment52001000
11. Jumper wires Equipment1500500
12. Toothsaw Equipment25001000
13. Soldering iron Equipment26001200
14. Solder wire Equipment35001500
15. Paste Equipment210002000
16. Digital multimeter Equipment125002500
17. Cutter Equipment1500500
18. Wire stripper Equipment110001000
19. Silicon Equipment1500500
20. Adaptors Equipment84003200
21 solenoid wall Equipment120002000
22 software Equipment11500015000
23 glass covering Equipment120002000

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