Experimental Based optimization of Polymer injection molding process parameters for short product cycle

Project Title

Experimental Based optimization of Polymer injection molding process parameters for short product cycle

Project Area of Specialization Mechanical EngineeringProject Summary

An Polymer Injection molding machine, or (Injection moulding machine), also known as an injection press, is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts, an injection unit and a clamping unit. Injection molding machine molds can be fastened in either a horizontal or vertical position. The majority of machines are horizontally oriented, but vertical machines are used in some niche applications such as insert molding, allowing the machine to take advantage of gravity. Some vertical machines also do not require the mold to be fastened.The Conceptual approach of this project is build up plastic material industries in all over country because its material is have low cost than other material equipment.In process of material injected to the mold vertically because it’s a type of vertical injected mold to achieve the proposed design of this project.

Project Objectives

First of all we have,purchase raw material and equipment from local market.After we need to perform all fabrication works for assembled foundation of machine according to proposed design of this prototype project.Secondly we have installed all machine parts such as injection unit, screw motor drive, heaters, ring plunger, Air compressor, wooden , clamping unit etc.In the end all parts are installed,we have to installed electrical wiring for supply all mechanica accessories.After completion of all project,we have to perform testing and operation,Afer complete successful operation we have to delivered this machine.

Project Implementation Method

First of all we have,purchase raw material and equipment from local market.After we need to perform all fabrication works for assembled foundation of machine according to proposed design of this prototype project.Secondly we have installed all machine parts such as injection unit, screw motor drive, heaters, ring plunger, Air compressor, wooden , clamping unit etc.In the end all parts are installed,we have to installed electrical wiring for supply all mechanica accessories.After completion of all project,we have to perform testing and operation,Afer complete successful operation we have to delivered this machine.

Benefits of the Project

In polymer injection Molding Machine which is specially designed for producing disposable plastic equipments. Polymer injection molding machine has capability to provide higher injection rate as compared to an ordinary machine due to its large injection volume. Raw material for manufacturing plastic baskets can be PP, PC, PVC, and so on. Accurate injection control and injection speed is achieved by fast and precise injection technology. Injection molding machine provides high stability and responsiveness.

Technical Details of Final Deliverable

First of all we have,purchase raw material and equipment from local market.After we need to perform all fabrication works for assembled foundation of machine according to proposed design of this prototype project.Secondly we have installed all machine parts such as injection unit, screw motor drive, heaters, ring plunger, Air compressor, wooden , clamping unit etc.In the end all parts are installed,we have to installed electrical wiring for supply all mechanica accessories.After completion of all project,we have to perform testing and operation,Afer complete successful operation we have to delivered this machine.

Final Deliverable of the Project Hardware SystemCore Industry ManufacturingOther Industries Others Core Technology OthersOther Technologies Shared EconomySustainable Development Goals Quality EducationRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	55000
Air Compressor	Equipment	1	25000	25000
Heater	Equipment	1	20000	20000
Cylinder	Miscellaneous	4	750	3000
Copper Funnel	Miscellaneous	1	1000	1000
Copper Tube	Miscellaneous	4	1000	4000
Aluminium	Miscellaneous	4	500	2000