Dual Turbine Thermal Electric Power Generation Module.

Project Title

Dual Turbine Thermal Electric Power Generation Module.

Project Area of Specialization Mechatronics EngineeringProject Summary Project Summary In case surplus energy is available and factory operations require electricity and steam, one solution is to integrate an industrial purpose power plant to the factory. Utilization of surplus energy from the factory as fuel for the boiler and generating both electricity and steam allows effective use of the available energy and is called co-generation. By optimizing the system, it contributes to the stability of power supply and reduction of environmental impact. A boiler is a pressure vessel which is used to generate highpressure steam at a saturated temperature. At this high pressure and temperature generally, bi-drum water tube boilers are used. Thermodyne Engineering Systems manufactures water tube boilers of various sizes and capacities that can run on various fuels. Water-tube boiler consists of a furnace enclosed by the water tubes membrane. The crushed fuel from the crushers is fed into the boiler furnace over the grate. The flue gases leaving the boiler also contain some ash particles, so to reduce the air pollution, flue gases are allowed to pass through the Dust Collectors and Bag Filters to remove the ash particulates from the flue gases and are sometimes passed through the Wet Scrubbers to decrease the sulfur content from the gases.  As we get through this project is that we can get an extraordinary amount of information about machines and Thermal Energy, that machines can work more efficiently and effortlessly than a human being. In the end, we also get to know the value of working in a team and to work along with each other. Project Objectives Project Objective The performance of a TPP will begin to decline as the thermal power plant (TPP) begins to age. A good performance program will be able to identify these losses of the degradation of the heat rate. A more accurate knowledge of TPP heat rates can improve economic dispatching costs and ensure that profits are maintained on a daily basis. ? In fact, the performance parameters measure how well the TPP is doing its job in producing electricity. Decisions should not necessarily be made only to improve thermodynamic efficiency, but rather to improve TPP’s overall performance.  Project Implementation Method Fuel (coal, natural gas, oil, or biomass) is added at one end. The engine roughly the same size as a four-cylinder car engine burns the fuel by ordinary combustion. An electricity generator is connected to and driven by the engine's driveshaft. Something like 15kW of electricity is produced, which can be used for conventional power or as an emergency supply. Exhaust gases from the engine flow through one or more heat exchangers, which remove most of their waste heat. A catalytic converter (similar to the one in a car) removes some of the pollution from the gases. The (relatively clean) exhaust emerges through a tailpipe or chimney. Cold water flowing into the heat exchanger picks up heat from the exhaust gas and exits at a much higher temperature. If it's hot enough, it can be piped directly into radiators or fed into a conventional central-heating boiler for further heating. A unit like this will produce about 40kW of thermal energy (heat).   Benefits of the Project Benefits Economical for low initial cost other than any generating plant. ? Land required less than hydro power plant. ? Since coal is main fuel and its cost is quite cheap than petrol/diesel so generation cost is economical. ? Maintenance is easier. ? Thermal power plant can be installed in any location where transportation and bulk of water are available. ? Less vibrations compared to reciprocating engines ? Fewer moving parts compared to reciprocating engine, which results into less maintenance and greater reliability. ? It has lower peak combustion pressure compared to reciprocating internal combustion engines ? Waste exhaust heat can be used in co-generation Technical Details of Final Deliverable Cogeneration continues to play an important role in controlling industrial or commercial energy costs through the effective integration of power generation options into the planned energy supply system. As more and more industrials, commercial/educational establishments, developers and utilities around the world search for low-cost electric energy and process heat, cogeneration is found to offer high efficiency and possibly environmental benefits as well. The industrial steam host is one important key to success. The host provides the thermal energy demands that can be leveraged to highly efficient cogeneration systems as well as land for utilities and developers to site new generation facilities. Final Deliverable of the Project HW/SW integrated systemCore Industry Energy Other Industries Manufacturing Core Technology Wearables and ImplantablesOther Technologies Shared EconomySustainable Development Goals Affordable and Clean EnergyRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	68000
Steel SS400	Equipment	1	11000	11000
Hollow Pipe 2x1 mm	Equipment	1	7000	7000
Argon welding	Equipment	1	6000	6000
Steel Sheet	Equipment	1	5000	5000
Dynamo	Equipment	1	15000	15000
Safety Valve	Equipment	1	2000	2000
Indicator	Equipment	1	2000	2000
Frame	Equipment	1	20000	20000