Design Model and Fabrication of injection molding machine

Our FYDP project is based on ?The Design and Fabrication of Injection Molding Machine?. It is solution to the problem of increasing costs of product production in industry. Our project is to design a cost efficient injection molding machine for mini industry.

Project Title

Design Model and Fabrication of injection molding machine

Project Area of Specialization

Mechanical Engineering

Project Summary

Our FYDP project is based on “The Design and Fabrication of Injection Molding Machine”. It is solution to the problem of increasing costs of product production in industry. Our project is to design a cost efficient injection molding machine for mini industry.

Our design includes design of Screw Extruder, Barrel, Injection Unit, Hooper and the mold. We did mathematical modeling for the design and then used results of mathematical modelling to design our model in Creo Parametric.

First we studied for the literature review to get the idea about the design and working principle of injection molding machine. In literature review we studied research papers and injection molding books which includes machine designing and injection molding process manuals.

 Then we did the mathematical modeling in which we calculated the L/D ratio, helix angle, compression ratio, clamping force, stock length, cooling time and short capacity for our injection molding processes

In Creo parametric all parts are designed separately and then assembled to complete the injection molding machine’s 3D model

In this process of designing the injection molding machine we learnt software, mathematical modeling for designing, report writing, research techniques and result validations.

After doing all the calculations and research about the injection molding machine we used Creo parametric to design 3D model of our project. In 3D modeling mathematical calculations are used to make the 3D model and working principle were kept in mind to design same mechanism as actual injection molding machine in Creo parametric. Fully working mechanism is designed in Creo parametric which is ready to be manufactured.

Project Objectives

The objective of this proejct is to develop a molding machine that can be ecnomical and physible for many applications related to manufaturing. 

Project Implementation Method

Injection molding of plastics products, a manufacturing operation particularly suited for development by local entrepreneurs or through diversification by existing manufacturers, is the subject of this final report on specific industrial growth opportunities in Carroll County. Like the four previous reports in this special series, this study is an outgrowth of an extensive analysis of the economic resources and development potentials of the county.

Benefits of the Project

During the first 12 months of the over-all research and action program, detailed analyses were made of industrial sites, retail and wholesale trade, park and recreational facilities, established manufacturing operations, and basic economic resources of the seven incorporated cities in Carroll County. This groundwork was followed up in the second year by a series of productindustry studies, including -- in addition to this report -- a consideration of the county's potentials for developing or attracting facilities for producing wooden pallets, asphalt and vinyl asbestos floor tile, a variety of agriculturally oriented and wood-based products, and stainless steel food service equipment. This research effort was supplemented by five technical assistance projects designed to strengthen, expand, or diversify the manufacturing operations of established industrial firms in the county.

Technical Details of Final Deliverable

Pre-molding preparation may also require addition of colorants, lubricants, other resins, and scrap material which is to be reworked. These materials are generally blended into the virgin resin in some sort of tumbler. After any necessary preparation, the molding material is transferred, either mechanically or manually, to a hopper which feeds the material to the heating cylinder of the injection-molding machine. Heat and mechanical agitation convert the cold, granular feed material into a homogeneous plastic melt of controlled viscosity. Temperature in the cylinder is controlled by wraparound electrical resistance heaters. Mixing action is provided by forcing the melt past baffles or spreaders or by use of a rotating screw mechanism within the cylinder. The plastic melt is for

Final Deliverable of the Project

HW/SW integrated system

Core Industry

Manufacturing

Other Industries

Food

Core Technology

Others

Other Technologies

Shared Economy

Sustainable Development Goals

Required Resources

If you need this project, please contact me on contact@adikhanofficial.com