Adil Khan 10 months ago
AdiKhanOfficial #FYP Ideas

Design and simulation of test bench of motor reducer assembly

Motor reducer is a machine that decreases the speed and increases the torque. Reducer motor assembly includes a mechanical  transmission device that connects the motor to a driven load. Reducer motor moves Gun Mantlet and need for test bench is for the prediction of the accuracy of&nb

Project Title

Design and simulation of test bench of motor reducer assembly

Project Area of Specialization

Electrical/Electronic Engineering

Project Summary

Motor reducer is a machine that decreases the speed and increases the torque. Reducer motor assembly includes a mechanical  transmission device that connects the motor to a driven load. Reducer motor moves Gun Mantlet and need for test bench is for the prediction of the accuracy of assembly. Software and hardware-based system to find the practical values of reducer motor assembly and to check whether it is capable of drifting load or not. Need for test bench is for the prediction of the accuracy of assembly . Test bench perform multiple tasks measure and compare the ratings.

Project Objectives

Objective of our project is to simulate a mathematical model by using Simulink, to find the parameters of reducer motor assembly, to implement Simulink model into hardware and and to check whether it is capable of drifting load or not. 

Project Implementation Method

First of all we learned about the assymbly then proposed an alternative model which is simulation based, after that we approch for hardware and test the motor and test the assymbly and how much load it can bear. Now we will change simulation according to tested and found values, at the end all instruments on the electrical test bench will be calibrated and located in one place.

Benefits of the Project

As the industry does not have a test bench to test reducer assembly, it takes time to connect with a gun and check whether it is working or not  Improves overall shop cleanliness, organization, presentation, and time-saving. Every time Reducer motor is testing at different places and connected to gun which took so long and if it is not woking then disassemble this whole machine to avoid such time taking process we are going to proposed this model so that labor save time and industry can get benefits from it.

Technical Details of Final Deliverable

Different test bench is available in the market but they do not provide such testing or not according to testing reducer assembly in one place. Prevents safety hazards by performing assembly checks. All instruments on the electrical test bench are calibrated and located in one place. Controlled environment for performing testing of reducer assembly. All instruments on the electrical test bench will be calibrated and located in one place and conclude whether reducer motor will be able to drift such load or not and this system includes safety and protection. 

Final Deliverable of the Project

HW/SW integrated system

Core Industry

Security

Other Industries

Manufacturing , Transportation

Core Technology

Others

Other Technologies

Sustainable Development Goals

Responsible Consumption and Production, Partnerships to achieve the Goal

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Reducer Motor Equipment13500035000
multiple meters Equipment124905880
bech Miscellaneous 150005000
counter Equipment1085850
weight Miscellaneous 145004500
diode Equipment3010300
welding Miscellaneous 1500500
transistor, reeristor Equipment4510450
rectifier Equipment25201040
stabilizer(buck/boost converter) Equipment1180180
relay Equipment132003200
variable power supply Equipment135013501
Connecting wire Equipment25071750
soldering wire and iron Equipment1880880
Total in (Rs) 63031
If you need this project, please contact me on contact@adikhanofficial.com
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