We attempted to build a pneumatic sheet shearing machine that would be simple to run and maintain and intend to cut production costs or alleviate a labor shortage in the industry. Industries that involve around the metal sheet, intended to reduce manufacturing costs and find solutions to reduce
Design and Fabrication Pneumatic Sheet Shearing Machine
We attempted to build a pneumatic sheet shearing machine that would be simple to run and maintain and intend to cut production costs or alleviate a labor shortage in the industry. Industries that involve around the metal sheet, intended to reduce manufacturing costs and find solutions to reduce industrial labor hence low cost and easily maintained machines are required to carry out desired jobs. Especially in small workshops that work with the shearing of metal sheets, most of them use manual metal sheet shearing machine which requires large force, the process at times gets exhausting for a worker, hence the results are very much inefficient and it consumes a lot of time too.
Following are some of the objectives of this machine:
Project implementation is done as follow:
1. Background research and acquired knowlegde.
2. Literature review and required calculations.
3. Design plan and modeling.
4. Analyze the data and initiate the fabrication.
5. Testing Phase
6. Provide Model & Final report.
Environment friendly: Pneumatic systems do not emit pollutants during operation. The air that is discharged is likewise treated uniquely. As a result, pneumatic systems can be used in areas where a high level of cleanliness is required. The production lines of integrated circuits are one example.
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| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| 8 Bar Double Acting Pneumatic Cylinder | Equipment | 1 | 10000 | 10000 |
| Direction Control Valve | Equipment | 1 | 5000 | 5000 |
| C Beam mild steel Bars | Equipment | 20 | 200 | 4000 |
| Pneumatic Compressor | Equipment | 1 | 30000 | 30000 |
| Filter Regulator | Equipment | 1 | 5000 | 5000 |
| Solenoid Valve | Equipment | 1 | 1500 | 1500 |
| Pnuematic hose pipe | Miscellaneous | 5 | 250 | 1250 |
| Pneumatic sockets | Equipment | 10 | 300 | 3000 |
| Metal Sheets | Miscellaneous | 2 | 500 | 1000 |
| Arduino Uno | Equipment | 2 | 2300 | 4600 |
| Pneumatic Muffler | Equipment | 2 | 100 | 200 |
| Total in (Rs) | 65550 |
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