Adil Khan 1 year ago
AdiKhanOfficial #FYP Ideas

Brush-less DC Motor Driver for an Electric Bike

A brushless DC motor (also known as a BLDC motor or BL motor) is an electronically commuted DC motor which does not have brushes. The controller provides pulses of current to the motor windings which control the speed and torque of the synchronous motor. We are makimg BLDC Motor Controller to r

Project Title

Brush-less DC Motor Driver for an Electric Bike

Project Area of Specialization

Electrical/Electronic Engineering

Project Summary

A brushless DC motor (also known as a BLDC motor or BL motor) is an electronically commuted DC motor which does not have brushes. The controller provides pulses of current to the motor windings which control the speed and torque of the synchronous motor. We are makimg BLDC Motor Controller to run an Electric Bike. Electric bikes are the future in the world as they are environment friendly. The controller will work on 36-48V for its operation. Our aim is to build controller which can easily jandle the BLDC motors up to 350W. 

Project Objectives

E-bikes use rechargeable batteries that can travel up to 25 to 45 km/h, much faster than most people would cycle, getting you to your destination quicker and in better shape. In a nutshell they offer low cost, energy efficient, and emission-free transportation which also has physical and health benefits.

Secondly,our objective is to minimize the initial torque which helps to overcome the burning of windings of bldc motor.

Project Implementation Method

MC33035 is BLDC motor controller that generates PWM depneding on the inputs comming from the hall sensors that are fed into the MC33039 IC for closed loop.The output of MC33035 is fed in to the Mosfets that are providing 3-phase outputs for the input of motor. 

Benefits of the Project

  • Environment friendly
  • Power Efficient
  • Help to improve the economy of Pakistan.

Technical Details of Final Deliverable

It will be controller based Electric_Bike along with the rechargeable Battery bank. The bike speed can also be controlled easily with throttle. The E-Bike is likely to be chain or hub motor based. 

Specifications of BLDC Motor:

  • 36-48V input Voltage-
  • 8-10A current
  • 250-500W power
  • 1500-3000 RPM

Final Deliverable of the Project

Hardware System

Core Industry

Transportation

Other Industries

Manufacturing

Core Technology

Others

Other Technologies

Sustainable Development Goals

Good Health and Well-Being for People, Affordable and Clean Energy, Responsible Consumption and Production

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
BLDC Motor Equipment11500015000
MC33035 Equipment25001000
MC33039 Equipment2400800
Capacitors Equipment5015750
Resistors Equipment70170
Mosfets Equipment121501800
Driver IC Equipment6100600
Diodes Equipment25501250
4049N Equipment2250500
Connectors Equipment1510150
switches Equipment10550
batteries (36V) Equipment11250012500
Tthrottle Equipment115001500
Chain Equipment110001000
Bike Body Equipment11000010000
Lights Miscellaneous 44001600
Labour Miscellaneous 150005000
Heat Sink Equipment1500500
PCB BORAD Miscellaneous 1350350
Solder Equipment1350350
Ferric chloride Miscellaneous 1200200
Total in (Rs) 54970
If you need this project, please contact me on contact@adikhanofficial.com
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