Adil Khan 9 months ago
AdiKhanOfficial #FYP Ideas

3d printer

3D printing or additive manufacturing is a process of making three dimensional solid objects from a digital file using simulation software. Here we propose creating 3d printing components. The creation of a 3D printed object is achieved using additive processes. In an additive process an object

Project Title

3d printer

Project Area of Specialization

3D/4D Printing

Project Summary

3D printing or additive manufacturing is a process of making three dimensional solid objects from a digital file using simulation software. Here we propose creating 3d printing components.
The creation of a 3D printed object is achieved using additive processes. In an additive process an object is created by laying down successive layers of material until the object is created. Each of these layers can be seen as a thinly sliced horizontal cross-section of the eventual object.
3D printing is the opposite of subtractive manufacturing which is cutting out / hollowing out a piece of metal or plastic with for instance a milling machine.
3D printing enables you to produce complex shapes using less material than traditional manufacturing methods

Project Objectives

  • To develop customized 3D-printing at reduced cost.
  • To conduct structural sub system test and calibration
  • To conduct electronic sub system test and calibration
  • To conduct hardware sub system test and calibration
  • To carry out Integrated system level test + calibration of self-manufactured 3D printer
  • To increase knowledge on modeling & characterizations of multiple dimensional printing tools
  • To document manufacturing of 3D printing from component level

Project Implementation Method

A 3D printer works by extruding molten plastic through a tiny nozzle that it moves around under computer control. It prints one layer, waits for it to dry, and then prints the next layer on top it makes print from bottom to the top. These are all processes performed by programming which help to give directions to the nozzle of the printer that where and when should be print.

Benefits of the Project

  • Faster Production
  • Easily Accessible
  • No dependency on industry component level
  • Low cost production
  • Sustainable waste
  • Unlimited Shapes and Geometry of choice
  • Can Implement Assorted Raw Materials
  • Risk Reduction by safe material

Technical Details of Final Deliverable

Printing Specifications:

  • Printing speed 80mm/s
  • Slice Thickness: 0.1-0.4mm
  • Maximum Printing Speed: 180mm/s
  • Filament: PLA, ABS, TPU, Copper, Wood, Carbon Fiber, Gradient Slice
  • Software: PROE, Solid-works, UG, 3d Max, Rhino 3D design software, etc.
  • Maximum Print Size: 250*250*300mm
  • Slice Thickness: 0.1-0.4mm
  • Hotbed Material: Aluminum PCB
  • Structure: Aluminum Frame
  • Nozzle Diameter: 0.1-0.4mm (changeable)

Tools / Equipment’s:

  • Smooth rod holder.
  • Stepper motor mount.
  • Threaded rod.
  • Angle brackets.
  • M3 screws.
  • 3mm acrylic sheet.
  • Aluminum channel for frame.
  • Arduino mega
  • RAMPS 1.4
  • 4 x Shield driver A49AA.
  • Stepper driver.
  • 5 x NEMA 17 stepper motor.
  • E3d hotend.
  • 3 x Endstops.
  • LCD display.
  • Heat bed.
  • 240 watt power supply.
  • MK8 Extruder.
  • Gt2 timing belt+2 XGT2 pulleys.
  • SC*UU bearing.
  • 5x8mm couplers.
  • 9mm Smooth rods.

Final Deliverable of the Project

HW/SW integrated system

Core Industry

Manufacturing

Other Industries

Core Technology

3D/4D Printing

Other Technologies

Sustainable Development Goals

No Poverty, Industry, Innovation and Infrastructure

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
PLA Filament 1kg Equipment2511910238
JKM NEMA17 1.8°42 Hybrid Stepper Motor Two Phase 34mm 2.6kg.cm 1.33A S Equipment5207710385
Extruder 1.75mm 0.4mm Dual Fans With 0.1mm Accuracy/ Over Temperature Equipment199279927
8mm smooth rod Equipment69005400
Threaded Rod + Steel Lead Screw Equipment219503900
Heated Bed 310*310mm FlexibleCmagnet Build Surface Plate Soft Magnetic Equipment130003000
Alloy Steel Mounting Bracket For NEMA17 Stepper Motor Equipment57003500
8mm Couplers Equipment65003000
SC8uu Linear Motion Ball Bearing  Equipment55502750
Power Supply 12V 20A 240W  Equipment120002000
MEGA 2560 R3 with cable Equipment118001800
Mechanical End Stop Endstop Limit Switch With Cable For CNC 3D Printer Equipment44001600
GT2 Timing Belt+2 x GT2 Pulley Equipment28001600
Acrylic sheets 3mm Equipment114001400
DRV8825 Stepper Driver Equipment52601300
EF Lcd Module Iic/I2C 2004 Lcd2004 Lcd Module Blue Screen Provide  Equipment112701270
Angle bracket Equipment1069690
DRV8825 Stepper heat sinks Equipment5128640
RAMPS 1.4 Controller Equipment1600600
Contingency Equipment150005000
FYP 1 project proposal Miscellaneous 1500500
FYP 1 project report Miscellaneous 1500500
FYP 2 book printing Miscellaneous 515007500
Project penaflex Miscellaneous 25001000
Penaflex standee Miscellaneous 2250500
Total in (Rs) 80000
If you need this project, please contact me on contact@adikhanofficial.com
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