Adil Khan 1 year ago
AdiKhanOfficial #FYP Ideas

Table Top Injection Molding Machine for Discrete Parts

Problem statement of our project is to design and fabricate table-top injection molding machine for discrete parts. We studied different books, articles and journals for design and fabrication of our machine. First of all, we used solidworks for 3D model of our machine. Then we did the market survey

Project Title

Table Top Injection Molding Machine for Discrete Parts

Project Area of Specialization

Mechanical Engineering

Project Summary

Problem statement of our project is to design and fabricate table-top injection molding machine for discrete parts. We studied different books, articles and journals for design and fabrication of our machine. First of all, we used solidworks for 3D model of our machine. Then we did the market survey and looked for the availability of components available in local markets. We ordered the parts which were not available in market from online sites i.e., ball screw etc. When all the parts were gathered, we start constructing our machine in accordance with the CAD model we designed. Side by side, we did the theoretical calculations as well as Ansys simulation to see either we are using the right approach or not. Afterwards, we studied about our Arduino controller from websites to build a code which will assist us to run different equipments of our machine e.g., extrusion unit, clamper unit, heating unit. After the complete assembly of our machine, we will run several tests to check for errors, if any.

Project Objectives

1. Design and fabrication of Mini-Injection molding machine.
2. Selection of screw, barrel, motors, platens, rods and structural material.
3. Reaching the melting temperature of the thermoplastic at the extruder tip.
4. Learning about different aspects of work done in the field of plastic shaping.
5. Checking about the software usage done to get better starting grip on programming software.

Project Implementation Method

The techncal implementation of our projec are in

1. Manufacturing Industries.

2. Offices.

3 Lab and Institution for education purposes.

4. Small Scale Production Industry.

Benefits of the Project

1. Cost effective

2. compact in size

3. Small cycle time

4. Fully electric

Technical Details of Final Deliverable

Dimentions of the machine:

700mmX300mmX150mm

Shotsize: 2-3 grams

Mold size: 127mmX63.5mm

Clamping force: 600-700kg

Final Deliverable of the Project

Hardware System

Core Industry

Manufacturing

Other Industries

Core Technology

Clean Tech

Other Technologies

Sustainable Development Goals

Decent Work and Economic Growth, Industry, Innovation and Infrastructure

Required Resources

Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Ball screw Equipment11300013000
motor driver DM860H Equipment2800016000
stepper motor Nema 34 12Nm Equipment11800018000
stepper motor Nema 34 9Nm Equipment11400014000
travel Miscellaneous 170007000
wrong materal Miscellaneous 130003000
material for base plate Equipment422509000
Total in (Rs) 80000
If you need this project, please contact me on contact@adikhanofficial.com
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