production analysis using image processing
?Installation of thermal camera in a steel industry ?Daily production of a steel factory which produces long wire. ?A steel block is placed inside rollers, steel block inside rollers at high temperature converted into long wire shape. ?Red-hot wire comes out of rollers. ?
2025-06-28 16:34:36 - Adil Khan
production analysis using image processing
Project Area of Specialization Electrical/Electronic EngineeringProject Summary•Installation of thermal camera in a steel industry
•Daily production of a steel factory which produces long wire.
•A steel block is placed inside rollers, steel block inside rollers at high temperature converted into long wire shape.
•Red-hot wire comes out of rollers.
•A thermal camera is placed at the end of this roller
•Steel wire when it comes out of roller time is measured by thermal Camera.
• A speed sensor is also placed(velocity)(RPm)(length)(volume)(,mass)
• All of the calculations will be displayed on an LCD screen.
•By this project we will be able to find hourly and daily production or steel wires given by provided steel block.
•Installation of thermal camera in a steel industry
•Daily production of a steel factory which produces long wire.
•A steel block is placed inside rollers, steel block inside rollers at high temperature converted into long wire shape.
•Red-hot wire comes out of rollers.
•A thermal camera is placed at the end of this roller
•Steel wire when it comes out of roller time is measured by thermal Camera.
• A speed sensor is also placed(velocity)(RPm)(length)(volume)(,mass)
• All of the calculations will be displayed on an LCD screen.
•By this project we will be able to find hourly and daily production or steel wires given by provided steel block.
Project Objectives•To determine daily output production of a steel wire industry
•Keep record of regular production
Project Implementation Method•A thermal camera is placed at the end of this roller
•Steel wire when it comes out of roller time is measured by thermal Camera.
• A speed sensor is also placed(velocity)(RPm)(length)(volume)(,mass)
• All of the calculations will be displayed on an LCD screen.
•By this project we will be able to find hourly and daily production or steel wires given by provided steel block.
•Installation of thermal camera in a steel industry
•Daily production of a steel factory which produces long wire.
•A steel block is placed inside rollers, steel block inside rollers at high temperature converted into long wire shape.
•Red-hot wire comes out of rollers.
•A thermal camera is placed at the end of this roller
•Steel wire when it comes out of roller time is measured by thermal Camera.
Benefits of the Project•The purpose of this project is to calculate hourly and daily production of long steel wires which is produced inside furnace and rollers. The raw material is a measured steel block. The output is displayed on LCD screen
•To determine daily output production of a steel wire industry
•Keep record of regular production
Technical Details of Final Deliverableplacement of thermal camera
transmission of output of camera by wire or by wifi module
thermal cover of camera
Final Deliverable of the Project Hardware SystemCore Industry OthersOther Industries Manufacturing Core Technology OthersOther TechnologiesSustainable Development Goals Responsible Consumption and ProductionRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 72000 | |||
| LCD screen | Equipment | 1 | 11000 | 11000 |
| wifi module /1300RS TP 725N | Equipment | 1 | 2500 | 2500 |
| RG 6 cable 90ft | Equipment | 1 | 4000 | 4000 |
| camera | Equipment | 1 | 42000 | 42000 |
| microcontrollerr | Equipment | 1 | 2500 | 2500 |
| camera thermal case | Miscellaneous | 1 | 5000 | 5000 |
| travelling and visit | Miscellaneous | 1 | 5000 | 5000 |