Power Generating Treadmill for Large animate prime movers
In the present age, as the word renewable energy source is in trend due to fact that fossil fuels are being depleted and the people living far from cities (rural areas) have no access to electricity. Microgrids can be considered as a way to supply electricity to these electricity deficient areas. Adding the fact, that to build large animal farm, a lot of a space is required. So, they are built far away from populace, preferably near rural areas. So, we need a device that can acts as an exercise machine and can also be used to serve in a way that it can transform the draft work done during exercise of large animal to generate electric power.
In colder climate region, there is a need to protect farm animal from cold weather to prevent them from getting their health impacted negatively. This is due to the fact, that in order to increase their dairy productivity, the farm animals are given medications that weaken their immunity. Thus, the animal needs to be housed. But if we do house them the farm is not large enough for animal to graze around. Thus, their bodies get weakened. So, we need a device that can serve as an exercise machine in a small area.
We need to design a machine that can serve as an exercise device for the large cattle and also as a power generation source to make a farm and near-by area self-reliant. Here, we need to design a treadmill machine that can generate up to 300-Watt power, & can bear the weight of an approx. 325 kg animal. It should be able to run various loads such as lamps, desk fans, bulbs, etc.
First we decided to work on a prototype human treadmill machine. We obtained non-functional treadmill machine from our supervisor then observed different parts of it need to be replaced. We replaced different parts. Then machine became functional. We walked on machine and attached a small DC machine and a small DC load with it. We calculated the power produced by it.

Fig 1: Protype after after being repaired
Power measured by DMM is shown in figure

Fig 2: Voltage measurement Fig 3: LED Glowing due to walking person
Fig 4: Current Measurement
Power is calculated as follows:
Current = 0.38 A
voltage = 9.49 volts
Now, using,
P = V * I
= 3.6 watt
Then we decided to scale it up for main machine.
Parts of Machine:
The machine comprises of following parts:
A basic diagram showing us the part that participate in power generation:
Inverter [a power electronic device that convert ac to dc]
Power Calculations

Fig 5: Showing that power is extracted along horizontal component
Weight = 325 kg
g = 9.8
? = 10 degree
m*g*sin ? = 553.06N
v = 1ms^-1
P = f*v = 553.06 watt
Diagram of whole machine is

Fig 6: Showing Horse striding on Machine
Machine will be able to generate approximately upto 300 watts of power when the Equine strides at the rate of 1 ms^-1.
Because our DC motor characteristics are 400W, 1450 RPM
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Iron Frame | Equipment | 1 | 22000 | 22000 |
| wooden plank | Equipment | 1 | 13500 | 13500 |
| wooden plank for side barrier | Equipment | 12 | 600 | 7200 |
| roller | Equipment | 2 | 6640 | 13280 |
| belt | Equipment | 1 | 2500 | 2500 |
| DC machine | Equipment | 1 | 8000 | 8000 |
| pulley | Equipment | 1 | 2500 | 2500 |
| paint | Miscellaneous | 2 | 1500 | 3000 |
| welding | Miscellaneous | 1 | 3000 | 3000 |
| labour | Miscellaneous | 1 | 2000 | 2000 |
| Petrol | Miscellaneous | 10 | 150 | 1500 |
| Total in (Rs) | 78480 |
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