MONITORING AND POWER PROTECTION
The first two generations of industrial machines were mechanical and electromechanical machines. These machines were mostly manually controlled machines which required constant handling from one or multiple machine operators. The 3rd generation of machines came into existence with the advent of comp
2025-06-28 16:28:37 - Adil Khan
MONITORING AND POWER PROTECTION
Project Area of Specialization Internet of ThingsProject SummaryThe first two generations of industrial machines were mechanical and electromechanical machines. These machines were mostly manually controlled machines which required constant handling from one or multiple machine operators. The 3rd generation of machines came into existence with the advent of computer-controlled machines. These were fully or semi-automated machines which required less intervention of human operators. The 4th generation of industrial machines is IOT based cloud-connected machines which perform their operation autonomously.
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- IOT Industry Automation Using Raspberry Pi
The first two generations of industrial machines were mechanical and electromechanical machines. These machines were mostly manually controlled machines which required constant handling from one or multiple machine operators. The 3rd generation of machines came into existence with the advent of computer controlled machines. These were fully or semi-automated machines which required less intervention of human operators. The 4th generation of industrial machines is IOT based cloud-connected machines which perform their operation autonomously.
Introduction of the Project
In the era of the 4th industrial revolution, modern industrial machines are required to be controlled and monitored from remote locations. This will increase the productivity and efficiency of the manufacturing processes by manifold. For this purpose, an IOT based industry automation using Raspberry Pi project is proposed. In this project, 4 different industrial devices will be controlled by means of four relays. The devices can be controlled from anywhere in the world using the IOT remote server interface.
Operation of the project
The power supply on the circuit board provides 5VDC to the Raspberry Pi controller and the LCD. The Raspberry Pi single board computer is used as the main device controller in the project. The Raspberry Pi controller has built-in WiFi, USB, and A/V ports. The programming of the Raspberry Pi controller is done is Python scripting language. The Raspberry Pi controller runs the Raspbian OS which is a distribution of Linux OS.
There are four relays connected to the output pins of the Raspberry Pi controller. Four different industrial devices are connected to these relays. The Raspberry Pi board communicates with the remote server based IOT platform by means of built-in WiFi. The control commands are provided by the user in the IOT platform. These commands are then communicated to the Raspberry Pi controller over the WiFi using IOT protocols. According to these commands, the Raspberry Pi controller turns the relays on and off. An LCD is also connected to the Raspberry Pi controller which is used to display the device statuses as well as other messages.
?Nowadays machinal companies and factories need automation for fast manufacturing and working. For this prepose different type of computer is use such is PLC, raspberryPi etc.
?In industries different types of protection devices sensor and safety alarm are use which is operated manually. This is very difficult to hire operators for different safety works.
?If we operate the whole system manually then the system performance is too slow and system have less outcome & take lot of time in manufacturing and packing.
?Nowadays machinal companies and factories need automation for fast manufacturing and working. For this prepose different type of computer is use such is PLC, raspberryPi etc.
?In industries different types of protection devices sensor and safety alarm are use which is operated manually. This is very difficult to hire operators for different safety works.
?If we operate the whole system manually then the system performance is too slow and system have less outcome & take lot of time in manufacturing and packing.
Project Implementation Method?Today industrial automation is growing and updating day by day. And about 80% of big factories use automation in their industries.
?Raspberry Pi is a tiny computer are Microcontroller which is use for operating and controlling big organization automatically.in our project we control big induction motor, safety devices such is fire alarm and smoke sensors etc.
?Increasing work efficiency and productivity, decreasing workload and production costs, improving accuracy, refining service and customer relations, and resolving security issues on a vast scale are a few of the top uses devices offer industries globally.
Benefits of the ProjectApplications, advantages, and enhancements of the project
The IOT based industry automation using Raspberry Pi project is used for remote control and remote monitoring of industrial devices and equipment.
The IOT based industry automation using Raspberry Pi project is reasonably priced and offers a low-cost solution for smart control of industrial machines.
Additional relays can be added to the project in order to increase its device control capacity.
Additional features can be added into the project to control the analog devices as well.
?safe and save lives
?Easily do difficult work
?Easily extinguish fires
?protect/save physical and mechanical Systems.
?Our goal is:?To provide safety
?To save time
?Situational Awareness
?Fast and quick processing
?More efficient
Final Deliverable of the Project HW/SW integrated systemCore Industry ITOther Industries Others Core Technology Internet of Things (IoT)Other Technologies OthersSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 65550 | |||
| Raspberry Pi with 4Gb RAM | Equipment | 1 | 36000 | 36000 |
| Fire extinguisher | Equipment | 2 | 3000 | 6000 |
| Relay Module Fire sensors | Equipment | 2 | 3000 | 6000 |
| Battery | Equipment | 1 | 1000 | 1000 |
| Power Bank For Backup | Equipment | 1 | 2000 | 2000 |
| Current Control Sensor | Equipment | 1 | 1000 | 1000 |
| Smoke Sensors | Equipment | 2 | 1500 | 3000 |
| Fire alarm | Equipment | 2 | 1500 | 3000 |
| Temperature sensor | Equipment | 1 | 550 | 550 |
| Voltage sensors | Equipment | 1 | 1000 | 1000 |
| Humidity Sensors | Equipment | 2 | 3000 | 6000 |