MANUFACTURING AND AUTOMATION OF WINDING MACHINE
Winding machines or winder is a machine for the purpose of winding coils such as: Stators of motor Bobbins of transformer To wind a coil using manual coil winding machine will be inconvenient waste of time.
2025-06-28 16:34:04 - Adil Khan
MANUFACTURING AND AUTOMATION OF WINDING MACHINE
Project Area of Specialization Electrical/Electronic EngineeringProject SummaryWinding machines or winder is a machine for the purpose of winding coils such as:
- Stators of motor
- Bobbins of transformer
To wind a coil using manual coil winding machine will be
- inconvenient
- waste of time.
Various Automated coil winding machines are available in the market to overcome the drawbacks present in manual winding machine.
The machines present in the market are
- bulky
- complicated
- costly
This machine is
- Inexpensive
- easy to operate
- build in a small scale size.
Effort To build up a low cost winding machine to acquire the best automated machine in order to .
- maintain accuracy
- precision.
- Simplest data entry
- Optimum user interface
In this machine, we have tried to remove the drawbacks of a manual winding machine.
- Advanced touch screen man-machine interface.
This machine will be
- inexpensive
- easy to operate
- helpful for the training of students
- Significantly increased productivity
- Reduced waste of time
The methodology is divided into three parts:
Electrical Components
- Motor ( Single phase Induction motor ¼ HP)
- Relay ( 5V ,10A and 5 terminals)
- Sensor ( IR proximity sensor)
Mechanical
- Frame of the machine
- Bearings
- Diffierent types of Die
programming. (Arduino UNO)
- Touch LCD program
- IR sensor program for counting the number of turns
This machine is
- Inexpensive
- easy to operate
- build in a small scale size
- Low labour cost
- Exact counting system.
- will be automatic machine
- can be used at a time for the transformer and stator winding
Ardiuno programming for automation purpose and Ardiuno board controls the feed of coil .
Different motors are used for the rotation of wires for winding purpoe
Final Deliverable of the Project HW/SW integrated systemCore Industry ManufacturingOther Industries Education , IT , Others Core Technology OthersOther TechnologiesSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 15000 | |||
| touch screen LCD (TFT) | Equipment | 1 | 2200 | 2200 |
| ardiuno | Equipment | 2 | 800 | 1600 |
| IR aproximety sencor | Equipment | 1 | 150 | 150 |
| Relay | Equipment | 1 | 50 | 50 |
| wires | Equipment | 1 | 300 | 300 |
| AC motor | Equipment | 1 | 3500 | 3500 |
| capacitor | Equipment | 1 | 100 | 100 |
| winding wires | Equipment | 1 | 1000 | 1000 |
| Motor derive | Equipment | 1 | 700 | 700 |
| Machanical part | Equipment | 1 | 4000 | 4000 |
| decorate activity | Miscellaneous | 1 | 1400 | 1400 |