MANUFACTURING AND AUTOMATION OF WINDING MACHINE
Winding machines or winder is a machine for the purpose of winding coils such as: Stators of motor Bobbins of transformer To wind a coil using manual coil winding machine will be inconvenient waste of time.
Project Title
MANUFACTURING AND AUTOMATION OF WINDING MACHINE
Project Area of Specialization
Project Summary
Winding machines or winder is a machine for the purpose of winding coils such as:
- Stators of motor
- Bobbins of transformer
To wind a coil using manual coil winding machine will be
- inconvenient
- waste of time.
Various Automated coil winding machines are available in the market to overcome the drawbacks present in manual winding machine.
The machines present in the market are
- bulky
- complicated
- costly
This machine is
- Inexpensive
- easy to operate
- build in a small scale size.
Project Objectives
Effort To build up a low cost winding machine to acquire the best automated machine in order to .
- maintain accuracy
- precision.
- Simplest data entry
- Optimum user interface
In this machine, we have tried to remove the drawbacks of a manual winding machine.
- Advanced touch screen man-machine interface.
This machine will be
- inexpensive
- easy to operate
- helpful for the training of students
- Significantly increased productivity
- Reduced waste of time
Project Implementation Method
The methodology is divided into three parts:
Electrical Components
- Motor ( Single phase Induction motor ΒΌ HP)
- Relay ( 5V ,10A and 5 terminals)
- Sensor ( IR proximity sensor)
Mechanical
- Frame of the machine
- Bearings
- Diffierent types of Die
programming. (Arduino UNO)
- Touch LCD program
- IR sensor program for counting the number of turns
Benefits of the Project
This machine is
- Inexpensive
- easy to operate
- build in a small scale size
- Low labour cost
- Exact counting system.
- will be automatic machine
- can be used at a time for the transformer and stator winding
Technical Details of Final Deliverable
Ardiuno programming for automation purpose and Ardiuno board controls the feed of coil .
Different motors are used for the rotation of wires for winding purpoe
Final Deliverable of the Project
Core Industry
Other Industries
Core Technology
Other Technologies
Sustainable Development Goals
Required Resources
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| touch screen LCD (TFT) | Equipment | 1 | 2200 | 2200 |
| ardiuno | Equipment | 2 | 800 | 1600 |
| IR aproximety sencor | Equipment | 1 | 150 | 150 |
| Relay | Equipment | 1 | 50 | 50 |
| wires | Equipment | 1 | 300 | 300 |
| AC motor | Equipment | 1 | 3500 | 3500 |
| capacitor | Equipment | 1 | 100 | 100 |
| winding wires | Equipment | 1 | 1000 | 1000 |
| Motor derive | Equipment | 1 | 700 | 700 |
| Machanical part | Equipment | 1 | 4000 | 4000 |
| decorate activity | Miscellaneous | 1 | 1400 | 1400 |
| Total in (Rs) | 15000 |
If you need this project, please contact me on contact@adikhanofficial.com
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