Design and implementation of IoT based industrial monitoring and control system using LabVIEW
Under the title of "The design and implementation of IoT based industrial monitoring and control system using LabVIEW" a smart industrial automated system has been developed to monitor and automatically control the system. It can perform activities that were either impossible to observe o
2025-06-28 16:26:24 - Adil Khan
Design and implementation of IoT based industrial monitoring and control system using LabVIEW
Project Area of Specialization Internet of ThingsProject SummaryUnder the title of "The design and implementation of IoT based industrial monitoring and control system using LabVIEW" a smart industrial automated system has been developed to monitor and automatically control the system. It can perform activities that were either impossible to observe or were being performed manually by human beings for decades. The system is based on the LabVIEW software and play supervisory role in the industry. It uses the power of sensors and smart programmable boards with the aid of real-time analytics which is not only excessively exceptional than human beings, but they are also superior at communicating essential information that can be very useful in driving a business more effectively and accurately.
The system can measure the voltage level, humidity level, multiple types of temperatures, gas density, liquid level, counting of products, lighting, and fire and burglar alarm and also have IR sensors to ensure the security in classified sites.
Moreover, the system is based on wireless communication that allow user to monitor these parameters remotely. Under this title we have to implement the hardware framework and then its intigrated with software like LabVIEW. LabVIEW is systems engineering software for applications that require test, measurement, and control with rapid access to hardware and data insights Both hardware and the software have been discussed in detail along with the approaches used.
Our experiments and test trails for the system have successfully given positive results and we can implement our system easily in any industrial setup or similar environment. Smart material sensing solutions bring many benefits to Smart Industry by optimizing industrial processes and better possibilities for quality control.
Project ObjectivesObjective of the project are as under:
- To design and develop an infrastructure using the modern concept of industry 4.0.
- IoT based industrial monitoring and control has been implemented using commercially available industrial tool LabVIEW.
- Different parameters like temperature, humidity, air quality, Hall Effect, pressure and proximity readings are monitored at real-time.
- Based on the readings, control signals will be generated to control desired parameters and keep them within the desired range for maintaining industrial equipment effectiveness.
- Interfacing of temperature sensor via LabVIEW using wireless communication.
- Interfacing of more sensors including the R307 fingerprint sensor, flame sensor, liquid flow level sensor, and smoke sensors.
- Integration of complete sample hardware setup for the IoT based industrial monitoring and control system.
- Establishing the wireless communication protocols for sensed information and providing supervisory control to the end user.
Final year project has to be carried out in two phases e.g. 7th semester and 8th semester respectively.
After selection of the FYP, in 7th semester, major part of the final project is accomplished successfully. Following tasks are successfully carried out during the first phase of the final year project.
- Detailed literature review was carried out that includes about the study of IIOT, Arduino, Sensors, wireless communication protocols and LabVIEW etc.
- Selection of suitable sensors for implementation of monitoring and control system.
- Selection of other hardware module like Wireless module and Arduino UNO etc.
- Getting started with graphical programming in NI LabVIEW.
- Interfacing and testing of different sensors using Arduino UNO.
- Interfacing of temperature sensor via LabVIEW using wireless communication.
Following tasks are successfully carried out during the first phase of the final year project.
- Initial stage of implementation was performed successfully.
- Interfacing of more sensors including the R307 fingerprint sensor, flame sensor, liquid flow level sensor, and smoke sensors.
- Integration of complete sample hardware setup for the IoT based industrial monitoring and control system.
- Establishing the wireless communication protocols for sensed information and providing supervisory control to the end user.
- Further modules will be added to implement the control of various devices in response to the readings taken or as the user requires.
- Design user friendly complete front panel (GUI interface) using LabVIEW to efficiently display all the collected information as well as giving user the control of the devices which will be integrated into the network.
Industry internet of things (IIoT) is the future of the world. IIoT is the science that integrates IT and electronics applications to the industry. It is the combination of IT, electrotechnics and electronics that builds a ‘smart’ environment. It is a mechanism, designed and engineered to monitor and control various systems and devices with the ambition to enhance the manufacturing, distribution, management and endless other industrial processes.
Out project tile “Design and implementation of IoT based industrial monitoring and control system using LabVIEW” can perform activities that were either impossible to observe or were being performed manually by human beings for decades. The system is based on the LabView software and play supervisory role in the industry.
It uses the power of sensors and smart programmable boards with the aid of real-time analytics which is not only excessively exceptional than human beings, but they are also superior at communicating essential information that can be very useful in driving a business more effectively and accurately.
The system can measure the voltage level, humidity level, multiple types of temperatures, gas density, liquid level, counting of products, lighting, and fire and burglar alarm and also have IR sensors to ensure the security in classified sites.
Moreover, the system is based on wireless communication that allow user to monitor these parameters remotely.
Designed System can be deployed in the following leading industries:
- Manufacturing ·
- Transportation ·
- Utilities ·
- Consumer electronics and cars ·
- Healthcare ·
- Retail.
- Textile Industry
- Sugar Mills
- Control Room of Sensitive Installation
A porto type system is developed for the monitoring and control of different parameters like temperature, gas leakage, power failuer, secuity survellance etc.
Final Deliverable of the Project Hardware SystemCore Industry SecurityOther Industries Manufacturing , Telecommunication Core Technology Internet of Things (IoT)Other Technologies Cloud InfrastructureSustainable Development Goals Decent Work and Economic Growth, Industry, Innovation and InfrastructureRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 68100 | |||
| Arduino | Equipment | 3 | 3000 | 9000 |
| Gas Sensor MQ-9 | Equipment | 2 | 1000 | 2000 |
| Temperature and Humidity Sensor | Miscellaneous | 3 | 700 | 2100 |
| Proximity Sensor | Miscellaneous | 2 | 500 | 1000 |
| Hall effect Sensor | Miscellaneous | 1 | 800 | 800 |
| Wifi Module | Equipment | 1 | 15000 | 15000 |
| PCBs | Equipment | 5 | 400 | 2000 |
| Smart Tab | Equipment | 1 | 35000 | 35000 |
| ICs | Equipment | 6 | 200 | 1200 |