Our Project focuses on plan and manufacture of a Plastic Brick Manufacturing Machine which cuts down the plastic wastes in landfills which is principally liable for ecological contamination. Most normal recyclable plastic items are refreshment bundling generally utilized for water, pop,
DESIGN AND FABRICATION OF PLASTIC BRICK MANUFACTURING MACHINE
Our Project focuses on plan and manufacture of a Plastic Brick Manufacturing
Machine which cuts down the plastic wastes in landfills which is principally liable for
ecological contamination. Most normal recyclable plastic items are refreshment bundling
generally utilized for water, pop, cool-drinks and juice, plastic sacks and plastic holders
utilized for pressing food items. These recyclable plastic items are supported with the bricks.
During this season of energy emergency and quick exhausting assets, accessibility of
ordinary structure materials lastingly in wording of amount and quality, represent a feverish
assignment for developers. Interest for building materials is going up massively step by step
considering the always expanding prerequisite of lodging and living space areas. Such an
emergency provoked the specialists to re-arrange themselves to develop another innovation to
make proper stone work items, utilizing locally accessible minimal expense materials.
The purpose of this project is make a machine using mechanical engineering tools and techniques that can develop the plastic bricks from waste which are better than the normal bricks.
Plastic Brick Manufacturing machine is the best way to recycle the plastic
instead of dumping it. it is uneconomical to approach a local brick manufacturer for lending
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the machine, we designed and fabricated a brick manufacturing machine in the nearby
engineering workshop. The machine was designed so as to fulfil our need for manufacturing
brick in small quantity. The plastic scrap used was leftover pieces of bottles, cans etc.
Extrusion is basically a manufacturing process. The procedure of plastic extrusion
machine begins by feeding the Sand-Plastic mixture into the hopper. Due to the funnel like
structure of the hopper and gravitational force the mixture to move downwards into the barrel
wherein helical screw rotates with the assist of an electric motor at favored rpm. The mixture
flows into the barrel with the help of the rotating helical screw.Plastics are possibly the most fundamental designing materials that utilized in different
application. They are utilized as sheets, bottles, bundles, pipes and different purposes, for
example, for holding and bundling food varieties and beverages. Utilized plastic can be
changed over into unrefined substances by using a suitable mechanical innovation. The
subsequent advantage is that it last long and it can be used to make new items. The shredder
sharp edge assumes the significant part in the plastic shredder machine. There are many sorts
and states of shredder sharp edges.
Recycling processing plants commonly use plastic compactor machines to
compress various plastic materials into bricks or bales for shipping, storing, or for moving to
the next phase of the recycling process. In some cases, the plastic is loaded into the
compactor and forced into brick form, which essentially ends the recycling process. The raw
material can then be sold to manufacturers or otherwise used for fueling purposes or other
manufacturing purposes. The size of the machine will usually dictate how much material can
be processed at one time, and a recycling plant is likely to feature more than one plastic
compactor to improve productivity.
Attempting to decrease the quantum of plastic wastes that fill our landfills, we chose to
create a Plastic Recycling Machine. In this association, we additionally took into thought the
way that the interest for bricks for lodging and general development designs is on the ascent.
In this way it was felt that manufacture of a machine for manufacturing bricks by involving
plastic wastes as one of its parts will decrease plastic waste hazard to an extraordinary degree
and simultaneously we will likewise get a book building material for development reason.
The machine basically comprises of a cutting unit, reusing unit and a blending unit. The
machine parts are made of gentle steel, due to its accessibility and flexible machinability. The
effectiveness of the machine was laid out utilizing plastic wastes, concrete and different
totals. Plastic waste, later chipping into better granules, was added to solidify and totals in
positive extent. Then, at that point, the combination is permitted to go through reusing unit to
frame a blend, and then, at that point, pressed into shape box, before physically smashed and
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compacted with machine-shaped envelope. This interaction permits the arrangement of
required shape, which is sent for restoring to acquire more grounded bricks.
| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Motor | Equipment | 1 | 15000 | 15000 |
| Mixer | Equipment | 1 | 15000 | 15000 |
| Heating Elements | Equipment | 3 | 6000 | 18000 |
| Lead Screw | Equipment | 1 | 12000 | 12000 |
| Other | Miscellaneous | 3 | 3000 | 9000 |
| Total in (Rs) | 69000 |
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