Design and Development of a Wall Traversing Robot for Diverse Applications

The purpose of this project primarily deals with moving a robot in a vertical plane at a considerable height. Negative thrust will be used to hold the robot against the vertical surface and 4-wheel motor combination for locomotion. This robot can be controlled manually to traverse in multiple direct

2025-06-28 16:31:20 - Adil Khan

Project Title

Design and Development of a Wall Traversing Robot for Diverse Applications

Project Area of Specialization RoboticsProject Summary

The purpose of this project primarily deals with moving a robot in a vertical plane at a considerable height. Negative thrust will be used to hold the robot against the vertical surface and 4-wheel motor combination for locomotion. This robot can be controlled manually to traverse in multiple directions across the surface and can be utilized for numerous applications, such as security inspection, pattern drawing, safety monitoring, fire rescue, and videography from complicated angles. It will further reduce safety hazards for people working at elevated levels and in those areas where human access is unreachable.The purpose of this project primarily deals with moving a robot in a vertical plane at a considerable height. Negative thrust will be used to hold the robot against the vertical surface and 4-wheel motor combination for locomotion. This robot can be controlled manually to traverse in multiple directions across the surface and can be utilized for numerous applications, such as security inspection, pattern drawing, safety monitoring, fire rescue, and videography from complicated angles. It will further reduce safety hazards for people working at elevated levels and in those areas where human access is unreachable.

Project Objectives

The project is a wall climibing robot which aims to replace humans working at elevated levels.The robot will be a modular design which can be incorporated with different mechanisms for different applications.
Our base product will be able to move on vertical surfaces and ceilings by defying gravity and will be able to perform different inspection tasks.

Project Implementation Method

The adhesion mechanism used to attach the robot to the wall is negative thrust. The locomotion is done via four hub mounted motors. Difference is speed and rotation of the wheels is used to turn the robot. A microcontroller unit is used to control the whole operation. A microprocessor is also attached for high processing algorithms. The robot is being powered by two Lipo batteries of equal specifications. The base chassis of the robot will be made via laser cutting and it's upper body will be made via 3D printing. Protection material will be attached to the edges incase of falling condition.

Benefits of the Project

According to injury facts, approximately 240,000 non-fatal and 744 fatal accidents occured due to falls. The project aims to reduce these numbers by replacing the humans working at dangerous sites. It will be a replacement for labor class working at elevated levels to reduce the risk of falls. Also, this will be able to reduce the costs and methods involved in providing safety measures to the workers. This project is therefore a cheaper alternative to many complicated procedures.
This project edges out drones (the other technology used to work at heights), by being able to work in confined spaces and in areas where surface contact is required, which is contrary to a drone's requirements.
This project will be a modular and scalar design which can be customized as per the needs of the industry.

Technical Details of Final Deliverable

- Our project will be a modular design.
- The modular design is intended to be customizable for various applications.
- An interactive GUI for applications and motion planning.
- A microprocessor for implementation of algorithms.
- A transmitter/reciever system for manual control.
- Base plate PCB
- A gear motor mechanism for locomotion.
- Negative thrust mechanism for adhesion.

Final Deliverable of the Project Hardware SystemCore Industry ManufacturingOther Industries Agriculture , Energy Core Technology RoboticsOther Technologies Internet of Things (IoT), 3D/4D PrintingSustainable Development Goals Good Health and Well-Being for People, Decent Work and Economic Growth, Industry, Innovation and InfrastructureRequired Resources
Item Name Type No. of Units Per Unit Cost (in Rs) Total (in Rs)
Total in (Rs) 65800
4s 2300mAh LiPo Battery Equipment2500010000
Electric Duct Fan with Motor Equipment2500010000
Electronic Speed Controller (80A) Equipment140004000
Transmitter+ Reciever Equipment11200012000
Micro-Controller Equipment2400800
N-20 DC Metal Gear Motors with Wheels Equipment48003200
Raspberry Pi + Camera Equipment160006000
Position Sensor MPU6050 Equipment25001000
Transmitter Battery Equipment43001200
Battery Charger Equipment146004600
Solder Iron+ Wire Equipment1800800
Tools (Screw Driver,Plyer & Wire Cutter) Miscellaneous 1900900
Nuts, Screws & Jumper wires Equipment1400400
EDF Mounts Equipment1500500
Canopy 3D printing Equipment230006000
Printed Circuit Board Equipment25501100
Laser Cutting Base Plate Equipment1600600
Componnets Shipping(Overseas+Local) Miscellaneous 115001500
Components Procurement Transportation Miscellaneous 112001200

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