Design and Comparison of Pneumatic Ramming Machine and Waste Management System.
SUMMARY: The pneumatic rammer is used for ramming the sand, garbage uniformly around the pattern. It can be used even in small scale industries. To operate this rammer an air compressor is needed. A butt which is attached to the bottom of the piston rod does the operation of
2025-06-28 16:31:13 - Adil Khan
Design and Comparison of Pneumatic Ramming Machine and Waste Management System.
Project Area of Specialization Mechanical EngineeringProject SummarySUMMARY:
The pneumatic rammer is used for ramming the sand, garbage uniformly around the pattern. It can be used even in small scale industries. To operate this rammer an air compressor is needed. A butt which is attached to the bottom of the piston rod does the operation of ramming. The pressure developed inside the cylinder reciprocates the piston and hence the butt. This rammer is handled by an operator just by moving it over the moulding sand. The butt rams the sand or garbage at places moved and the garbage or sand is uniformly rammed. This rammer reduces the ramming time and labor. Due to this the cost is reduced considerably. So this machine finds application in foundries.
Project ObjectivesOBJECTIVES:
Firstly our aim was to make this project very useful for our surroundings that it can compressed the whole trash into rectangular box.The rammer can be handled by an operator without feeling uneasiness. No separate skill is required to operate this rammer. The operation is quick and hence it is a time saving one.
Project Implementation MethodIMPLEMENTATION:
The operation is easy and consumes less cost. Due to the above reasons it finds its extensive application in manufacturing industries.
It has an extensive application in both large scale and small scale industries because of its economy and easy handling. strength Uniform ramming of sand is obtained by this rammer. The time consumption for ramming is reduced greatly.
* Skilled labor is not required.
* Easy operation
* It can be transported easily from one place to another since dismantling and assembling is simple.
* It reduces more labor for ramming operation.
* Maintenance is easy.
Benefits of the ProjectBENEFITS:
The compressed air goes to the pneumatic double acting cylinder. The ram is fixed at one end of the pneumatic cylinder. The compressed air pushes the pneumatic cylinder, so that the piston moves downward by giving air supply in one direction of pneumatic cylinder. The solenoid valve is changing the air flow in the opposite direction by the small time delay. In this time the pneumatic cylinder piston moves upward due to changing of the air flow direction. This air flow direction is controlled by the solenoid valve
Technical Details of Final DeliverableTECHNICAL DETAILS:
The compressed air goes to the flow control valve. The flow control valve is used to control the flow of air. It is adjustable one. We have to adjust the lever, so that the required pressurized air goes to the Solenoid Valve. In our project, the solenoid valve is used as a direction control valve. This solenoid valve is controlled by the electronic control timing unit
Final Deliverable of the Project HW/SW integrated systemCore Industry OthersOther IndustriesCore Technology Internet of Things (IoT)Other TechnologiesSustainable Development Goals Good Health and Well-Being for People, Affordable and Clean EnergyRequired Resources| Item Name | Type | No. of Units | Per Unit Cost (in Rs) | Total (in Rs) |
|---|---|---|---|---|
| Total in (Rs) | 51400 | |||
| Compressor | Equipment | 1 | 20000 | 20000 |
| Pneumatic Air Cylinder | Equipment | 1 | 15000 | 15000 |
| 18 Gauge 1.5x1.5 | Equipment | 1 | 3600 | 3600 |
| Frame | Equipment | 1 | 5000 | 5000 |
| Rammer 9mm plate | Equipment | 1 | 2500 | 2500 |
| Pneumatic Pipe and Fittings | Miscellaneous | 3 | 100 | 300 |
| Paper Work | Miscellaneous | 1 | 5000 | 5000 |