CNC Wire Bender

Nowadays, vertical framing is of interest due to higher productivity in the area unit and improving greenhouse products quality. Currently, conventional methods were used for the construction of various plant supporting forms in vertical framing of the greenhouse products. Therefore, construction of

Project Title

CNC Wire Bender

Project Area of Specialization

Robotics

Project Summary

Nowadays, vertical framing is of interest due to higher productivity in the area unit and improving greenhouse products quality. Currently, conventional methods were used for the construction of various plant supporting forms in vertical framing of the greenhouse products. Therefore, construction of the various plant supporting forms using computer numerical control (CNC) technology is paramount of significant. In this study, design, construction and evaluation of an automatic wire bending machine is provided to create various plant supporting forms. This machine is including three units such as mechanical, electrical and control-programing units. In the mechanical unit, the rotational-to-linear wire conversion mechanism along with stepper motor and eccentric offset vertical shaft mounted gear were used for transferring and bending of the wires, respectively. Also, the new coordinates were created in the bending process by holding of wire and working plate rotating around the transferring axis for CNC wire bender. In the electronic unit were used an Arduino board, three stepper motors, three drivers and a DC motor. Subsequently, the machine was controlled by an operator through connecting the electronic unit to a computer followed by sending a move command which this process carried out in Arduino medium. The machine parameters such as frequency at four levels (31, 42, 50 and 61 Hz), the distance of bender to plant support at two levels (1.7 and 2.3 mm), and process time at four levels (5, 7, 8 and 10 second) as independent variables were evaluated on linear and angular displacement as the dependent variable and the performance of constructed machine was compared with a software models. The results showed that in the modeling of various plant supporting forms there was not a significant difference between constructed machine and software models through variation of independent parameters. In general, in this study, the constructed automatic wire bending machine creates the high-precision, high-speed and applicable of the different plant supporting forms, and thereby, it provides optimizing the complex designs and stability  for plant growth.

Project Objectives

•  The main objective of this project is to increase spring production. Manual wire bending has a huge  tendency to create errors, thus affecting the efficiency of the wire for the specified treatment, in parallel with the elongation of the treatment time. 

• To develop efficient and automated CNC wire bender machine.

• .To design and develop cost-effective CNC wire bender machine. 

• To analyses the suitability of the CNC wire bender machine for various applications .

• The CNC wire-bender machine with a higher integration and production efficiency.

Project Implementation Method

Since few last years CNC  wire bender demand has been increased  for several purposes and it is implemented because reduces the efforts of employs and also number of employs in any industry. The main goal of implementation of this project was to make it quite precise.Other wire bending machines are not very precise and their bends tend to have quite a big radius and also do not guarantees stability.  

Benefits of the Project

• It is clear that CNC wire bender machicne is more reliable, safer and faster.
• It will reduce  energy consumption without a  reduction in working capacity.
• This type of machine is used for embossing, shearing, slotting, etc.
• It has a high precision.
• There is a high level of automation and hence it does not require very high skills to operate.
• It has the capability of providing perfect cut or bend.
• It makes use of high precision ball screws and linear guides.
• CNC wire bender save money through efficiency increase, by recreating the programmed design on a continuous basis.

Technical Details of Final Deliverable

In this technical details of  final deliverable, our main target is to remove all uncertanities and make our project perfect one  and it can bend large bulk of quantities in short time period and that time need of number employs also should be less than average.So each and every industry should not feel and hesitaion in buying it.

Final Deliverable of the Project

Hardware System

Core Industry

Manufacturing

Other Industries

Core Technology

Robotics

Other Technologies

Sustainable Development Goals

Quality Education, Affordable and Clean Energy, Decent Work and Economic Growth, Industry, Innovation and Infrastructure, Responsible Consumption and Production

Required Resources

If you need this project, please contact me on contact@adikhanofficial.com