Automatic Bottle Filling and Capping

Project Title

Automatic Bottle Filling and Capping

Project Area of Specialization Mechanical EngineeringProject Summary

In a present world of industrialization with the modernization of societies, i has now become a challenging problem to meet the demand of the people. In this project, we are implementing an " Automatic Bottle Filling and Capping Machine" for automation and dedicating of the industries. The main work it will do is the filling and capping of the bottles used in industries for the various purpose such as pouring fluids(milk, water etc.) in a packing bottles, toxic chemical containers storing in bottles without any injuries. Automation is the scope of this project. As every industry now a days want efficient work. To make this project we used a conveyer belt , frame , filling station and capping system. We achieve the automation by using PLC, IR senors, actuator, pump and motors after getting calculations.

Project Objectives

The objective of this project is following:

• To target the chemical industries
• To increase the hygiene in medical syrup filling
• To reduce man power
• To increase the output of the industry
• To reduce production costs and increased productivity 
• To prevent leakage of the liquid

Project Implementation Method

First of all we start manufacturing the frame by using fabrication and then we cut the metal sheet and bend it for the conveyer. We fabricate the rollors to fit in the frame which will rotates the rubber belt on which bottle will move. In the next step we cut the edges of Teflon bottle holder and then fit it on the base. In this project we implement the method of PLC to control all the components like converter, motors, actuator and pezioelectric sensor to get the automation.

Benefits of the Project

The "automatic water filling and capping machine" is a widely used packaging machine that offers a number of advantages to the packaging industry. Such a machine eliminates the manual work of filling bottles. When production reaches a certain level, it becomes necessary to use a filling machine. Below are the most common benefits of an automatic water filling and capping machine.

• It increase the speed of production
• Better production with verstility
• Maintaining consistency 
• No operator requirement
• Ease of use
• Mostly used for different harmful chemicals

Technical Details of Final Deliverable

In this we select the size of conveyer belt, rollors and grinding the edges of teflon plate (which holds the bottle) in equal sizes. We select the spacing of bottle from the wall So, bottle not to be stucked with the wall. By calculations we select the type of conveyer belt. After calculations we select the electrical components like PLC, actuators, pump, piezoelectric sensors , motors (to rotate the conveyer belt and teflon sheet) and HMI to control and monitor the process.

Final Deliverable of the Project Hardware SystemCore Industry MedicalOther Industries Manufacturing Core Technology OthersOther TechnologiesSustainable Development Goals Industry, Innovation and InfrastructureRequired Resources

Item Name	Type	No. of Units	Per Unit Cost (in Rs)	Total (in Rs)
			Total in (Rs)	66000
Frame	Equipment	1	6000	6000
Conveyer	Equipment	1	7000	7000
Teflon Plate and Shaft	Equipment	1	4000	4000
Base sheet	Equipment	1	1000	1000
Filling Station	Equipment	1	3000	3000
Nema 34 motor	Equipment	1	9000	9000
Nema 34 motor driver	Equipment	1	10000	10000
DC motor	Equipment	2	3000	6000
Actuator	Equipment	1	3000	3000
Pump	Equipment	1	2000	2000
PLC	Equipment	1	6500	6500
HMI	Equipment	1	6500	6500
PLC Cable	Equipment	1	1000	1000
Wires	Equipment	1	1000	1000